Robotuft: Hand-tuft Robot
Robotuft: Introduction

Booria Robotuft (Hand-tuft Robot) is an advanced robotic machine for producing wide range of modern and fashionable tufted carpets and area rugs. This advanced robot is able to handle your single orders, mass production running as well as sampling.

Depending on the pile heights (13–75mm), tuft effects (U-tuft Cut Pile, J-tuft Cut Pile and Loop Pile), yarn material, thickness and number of yarn ends to be tufted, wide range of tufted carpets and area rugs collections will be achievable. In addition, variety of colors and yarns in type, thickness and material whether is Wool, Polyester, Nylon, Linen, Polypropylene, Cotton or their blends let one creates fantastic and unique effects.

By using the well integrated solution of Booria, Robotuft and dedicated carpet designing software “Booria Carpet Designer”, making variety in design, colors and tuft effects will be no more time-consuming or costly. Moreover creating 3D effects (variable pile heights) will be fulfilled easily in Robotuft and designing software. This fully functional combination enables producers to rapidly respond to market demands and become more flexible. It is better to say, you are a few hours away from design concepts to tufted carpet by Robotuft.

Ability to produce with maximum speed of tufting gun (2000 stitches/minute) without any vibration or instability in mechanical structure is achieved by using unique German quality structure. This rigid and well engineered structure will lead to higher production rates and make it long life product. Utilizing advanced controller with six servo motors and four accurate linear drives for controlling all actions in robot cause higher tufting accuracy, increasing speed of un-tufted moves and decreasing the stoppages, all lead to higher efficiency. The leading edge technology makes the robot agile and smart.

Smart cut and loop forming system is also such that it gives higher efficiency and flexibility. After defining the pile type in software as cut or loop, the robot will switch smartly between each and no need to halt the production for changing from cut to loop or vice versa. Meanwhile by using variable pile heights system you will be able to create 3D effects on the tufted carpet and rugs. Click here to see the different cut and loop tufting effects...



Easy handling and smooth running let one personnel control and run several robots and consequently lead to considerable labor cost reduction. It also eliminates human production errors and let you produce high quality and complicated products with the same hand tuft look.


 

This unique robot has the potency to produce different fashionable products which can lead to a rapid return of investment (less than one year), if Robotuft is operated at full production capacity.

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